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Disruptive Process Solutions丨DPS
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CASE STUDY • BAKERY / FOOD MANUFACTURING

Confidential Client

Pie bakery facility overhaul completed in one month

Zero schedule overruns • Highly congested environment. All operations continued with flawless coordination and complex system overhauls in a non-negotiable schedule.

Active Pie Bakery Operation • Strict 1-Month Window

1 MONTH OUTAGE • ZERO SLIPSIndustrial refrigeration pipework, red-handled valves, and a pressure gauge during the pie bakery overhaul
COMPLETED IN1 Month

Active Pie Bakery Operation

Highly congested production floor

Multi-Trade Coordination

Underground plumbing & refrigeration

Strict 1-Month Window

Non-negotiable outage schedule

Zero Schedule Overruns

Perfect timeline compliance

PROJECT RESULTS

Full Facility Overhaul in a Congested Bakery – On Time, Every Time.

1 month

Outage Window

Delivered perfectly on time

Multi

Trade Coordination

Seamless process pipelines management

0

Schedule Slips

No delays or timeline margins

High

Congestion Floor

Active bakery running parallelly

THE CHALLENGE

Complete a Full Facility Overhaul in a Highly Congested, Active Pie Bakery — Within a Strict One-Month Outage Window.

The client needed to overhaul refrigeration, piping, underground plumbing, and electrical systems in a busy pie production facility with extremely limited space and a non-negotiable one-month schedule.

Any delay would impact seasonal production. The project required complex multi-trade coordination in a congested environment with zero flexibility on the timeline.

DPS METHODOLOGY

Design • Build • Manage – Executed in a Congested Environment

Stage One

DESIGN

Detailed planning for refrigeration, piping, underground plumbing, and electrical systems in a highly congested space. Full multi-trade coordination strategy developed to meet the strict one-month deadline.

Stage Two

BUILD

Precise execution of all systems in an active pie bakery. Complex underground plumbing and refrigeration work completed while maintaining operational continuity where possible.

Stage Three

MANAGE

Intense multi-trade coordination with daily oversight to ensure every trade stayed on schedule. Real-time adjustments delivered the project with zero overruns in a congested environment.

EXECUTION TIMELINE

One Month. Highly Congested. Zero Overruns.

Completed on schedule in active bakery

  1. WEEKS 1-2

    Planning & Mobilization

    Detailed multi-trade coordination plan. Refrigeration, piping, underground plumbing, and electrical systems prepared for congested-space execution.

  2. WEEKS 2-3

    Refrigeration & Piping

    Complex refrigeration and piping systems installed in highly congested areas while bakery operations continued where possible.

  3. WEEK 3-4

    Underground Plumbing & Electrical

    Underground plumbing and full electrical coordination executed with precision in tight spatial constraints.

  4. FINAL WEEK

    Integration & Commissioning

    All systems integrated and tested. Final adjustments completed to meet the strict one-month deadline.

  5. ON TIME 🎉

    Project Complete

    Full facility overhaul delivered with zero schedule overruns in a highly congested active pie bakery.

NEXT STEP

Need a Complex Facility Overhaul delivered on a Tight Schedule?

Let’s discuss how DPS can execute your next bakery or food manufacturing retrofit with the same precision and zero-overrun commitment.

We respond within 4 business hours • All information is confidential